Predictive maintenance · Custom IoT HMI

Equipment status at a glance by color — ISO-standard vibration monitoring

Measures and displays 3-axis vibration in real time and instantly signals good/caution/danger by color using international standard (ISO 10816/20816) zones (A·B·C·D).

  • 3-axis vibration
  • ISO 10816
  • RS-485
  • Spectrum
  • 7″ touch
Rotating equipment vibration monitoring HMI main screen
// 01 — OVERVIEW
Overview

How this HMI works

It shows the 3-axis (X/Y/Z) velocity RMS, acceleration spectrum, and trends of motors, pumps, and fans on a single screen. FFT and spectrum computation is built into the sensor so the HMI displays with low latency, and connecting the vibration sensor over RS-485/RS-232 lets it work without additional equipment.

// 02 — KEY FEATURES
Key features

Key features

3-axis vibration card

Displays per-axis velocity RMS (mm/s), frequency, and standard zone colors.

Acceleration spectrum

Identifies imbalance, misalignment, and bearing fault patterns via 1×–6× harmonic bars.

Trend graph

Tracks changes over time with auto-scaling, down to fine fluctuations.

Standard-based alarms

Provides ISO vibration zone (A/B/C/D) colors and threshold alerts.

Sensor-embedded FFT/DSP

The sensor handles heavy computation while the HMI displays it instantly.

Cloud integration

Sends measurements over MQTT to link with remote history and extended analytics.

// 03 — SCREENS
Real screens

Browse screens

These are actual screens designed and built in-house by EdgenomiX.

Rotating equipment vibration monitoring HMI — main screen
Main
Rotating equipment vibration monitoring HMI — dashboard screen
Dashboard
Rotating equipment vibration monitoring HMI — chart screen
Chart
Rotating equipment vibration monitoring HMI — settings screen
Settings
Rotating equipment vibration monitoring HMI — protocol settings screen
Protocol settings
Rotating equipment vibration monitoring HMI — system screen
System

* These are actual built screens; the configuration may vary depending on the deployment environment.

// 04 — MONITORING & CONTROL
Monitoring & control

Items viewed and controlled on screen

3-axis (X/Y/Z) velocity RMS
Frequency
Overall vibration
Temperature
Acceleration spectrum (1×–6×)
Standard zones (A/B/C/D)
Health status
// 05 — CONNECTIVITY
Integration & communication

How it connects to equipment

  • RS-485 / RS-232 (vibration sensor integration)
  • Modbus
  • MQTT cloud
  • Wi-Fi · Ethernet

All EGNOX custom HMIs commonly support Wi-Fi/Ethernet networking, OTA over-the-air firmware updates (signature verification and rollback), remote screen viewing via web browser, and multilingual (Korean/English) operation. The communication register map is mapped during the screen design stage to match the equipment model.

// 06 — APPLICATIONS
Applications

Where it is applied

  • Condition monitoring of motors, pumps, fans, and compressors
  • Predictive maintenance (PdM)
  • Rotating equipment diagnostics
  • Cloud history analysis
// 07 — PLATFORM
Common platform

Common HMI hardware platform

Display7″ IPS 1024×600 · capacitive multi-touch
ProcessorESP32-P4 dual-core RISC-V + ESP32-C6 wireless
Memory32MB PSRAM · 16MB Flash
SerialRS-485 · RS-232
NetworkWi-Fi (2.4GHz) · Ethernet (100M)
RemoteOTA firmware updates (signature verification and rollback) · web remote screen viewing
OperationMultilingual (Korean/English) · NTP clock · persistent settings storage
UILVGL-based graphics · IEC 60073 color standard

* The specifications above are based on the EGNOX custom HMI common platform; screen size, communication, and form factor are selected and agreed upon according to project requirements.

Next step

We build predictive maintenance HMIs tailored to your equipment

Tell us your equipment type, communication method, and the screens and features you want, and we will first review feasibility along with a rough estimate of cost and schedule.

Request a consultation